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fixed export script

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cpu
2026-06-08 12:49:42 +02:00
parent 3b423af5b5
commit eada18d3f0
4 changed files with 513 additions and 552 deletions
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Flow_Controller.kicad_pcb
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@@ -5448,17 +5448,19 @@
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(xy 171.60001 71.737) (xy 170.199998 71.737) (xy 170.199981 71.737001) (xy 170.097203 71.7475) (xy 170.0972 71.747501)
(xy 169.930668 71.802685) (xy 169.930663 71.802687) (xy 169.781342 71.894789) (xy 169.657289 72.018842)
(xy 169.649579 72.031342) (xy 169.587613 72.131807) (xy 169.582191 72.140597) (xy 169.530243 72.187321)
(xy 169.476652 72.1995) (xy 168.040638 72.1995) (xy 167.973599 72.179815) (xy 167.935099 72.140597)

2
scripts/Readme.md
View File

@@ -1,5 +1,5 @@
TODO: Add table of content
# KiKit Fixture Processor
# KiKit Processor
Processing script for KiKit panelizes PCBs and draws a fixture sketch and positions the whole panel for easy CNC and MSLA processing.
The script:

104
scripts/export_for_msla.sh
View File

@@ -6,25 +6,29 @@
#
# Options:
# --layers LAYER,LAYER,... KiCad layer names to export (default: F.Cu)
# --invert LAYER,LAYER,... Layers to invert (comma-separated, e.g. F.Cu,B.Mask)
# --mirror LAYER,LAYER,... Layers to mirror (comma-separated, e.g. F.Cu,F.Mask)
# --invert LAYER,LAYER,... Layers to invert (comma-separated)
# --mirror LAYER,LAYER,... Layers to mirror (comma-separated)
# --exposure SECONDS Exposure time in seconds (default: 60)
# --dummy FILE Dummy .pm4n template (default: Dummy.pm4n beside this script)
# --out DIR Output directory (default: ./output)
# --dpmm N Render resolution in dots/mm (default: native 58.824)
# --pos X,Y Board position on LCD in mm (default: centred)
# --verbose Print detailed progress
# -h, --help Show this help
#
# Example:
# ./export_for_msla.sh --invert F.Cu,B.Mask --mirror F.Cu,F.Mask panel/Flow_Controller_Panel.kicad_pcb
# Normal output: one output filepath per layer.
# Verbose output: full progress from KiCad and the converter.
#
# Layer name → Gerber filename mapping (KiCad default):
# F.Cu → <board>-F_Cu.gbr
# B.Cu → <board>-B_Cu.gbr
# F.Mask → <board>-F_Mask.gbr
# B.Mask → <board>-B_Mask.gbr
# F.SilkS → <board>-F_Silkscreen.gbr
# (etc.)
# Example:
# ./export_for_msla.sh --invert F.Cu,B.Mask --mirror F.Cu,F.Mask panel/board.kicad_pcb
#
# KiCad layer name → Gerber filename stem:
# F.Cu → F_Cu B.Cu → B_Cu
# F.Mask → F_Mask B.Mask → B_Mask
# F.SilkS → F_Silkscreen B.SilkS → B_Silkscreen
# F.Paste → F_Paste B.Paste → B_Paste
# Edge.Cuts → Edge_Cuts
# Front → Front Back → Back
set -euo pipefail
@@ -41,21 +45,28 @@ DUMMY="$SCRIPT_DIR/Dummy.pm4n"
OUT_DIR="./output"
DPMM=""
POS=""
VERBOSE=0
# ---- helpers ----
usage() {
sed -n '/^# Usage/,/^[^#]/{ /^#/{ s/^# \{0,1\}//; p } }' "$0"
grep '^#' "$0" | sed 's/^# \{0,1\}//'
exit 0
}
contains() { # contains <list> <item> — comma-separated list membership
log() { [[ $VERBOSE -eq 1 ]] && echo "$@" || true; }
contains() {
local list="$1" item="$2"
echo "$list" | tr ',' '\n' | grep -qx "$item"
}
layer_to_filename() { # KiCad layer name → Gerber filename stem
local layer="$1"
echo "$layer" | sed 's/\./_/g'
layer_to_filename() {
case "$1" in
F.SilkS) echo "F_Silkscreen" ;;
B.SilkS) echo "B_Silkscreen" ;;
Edge.Cuts) echo "Edge_Cuts" ;;
*) echo "${1//./_}" ;;
esac
}
# ---- parse arguments ----
@@ -70,54 +81,40 @@ while [[ $# -gt 0 ]]; do
--out) OUT_DIR="$2"; shift 2 ;;
--dpmm) DPMM="$2"; shift 2 ;;
--pos) POS="$2"; shift 2 ;;
--verbose) VERBOSE=1; shift ;;
-h|--help) usage ;;
-*) echo "Unknown option: $1"; exit 1 ;;
-*) echo "ERROR: unknown option: $1" >&2; exit 1 ;;
*) PCB_FILE="$1"; shift ;;
esac
done
if [[ -z "$PCB_FILE" ]]; then
echo "ERROR: no .kicad_pcb file specified"
echo "Usage: $0 [OPTIONS] <board.kicad_pcb>"
exit 1
fi
[[ -z "$PCB_FILE" ]] && { echo "ERROR: no .kicad_pcb file specified" >&2; exit 1; }
[[ ! -f "$PCB_FILE" ]] && { echo "ERROR: file not found: $PCB_FILE" >&2; exit 1; }
[[ ! -f "$DUMMY" ]] && { echo "ERROR: Dummy.pm4n not found: $DUMMY" >&2; exit 1; }
if [[ ! -f "$PCB_FILE" ]]; then
echo "ERROR: file not found: $PCB_FILE"
exit 1
fi
if [[ ! -f "$DUMMY" ]]; then
echo "ERROR: dummy .pm4n not found: $DUMMY"
echo "Place Dummy.pm4n next to export.sh, or pass --dummy <path>"
exit 1
fi
# ---- derive names ----
BOARD_NAME="$(basename "$PCB_FILE" .kicad_pcb)"
GERBERS_DIR="$OUT_DIR/gerbers"
PM4N_DIR="$OUT_DIR/pm4n"
mkdir -p "$GERBERS_DIR" "$PM4N_DIR"
# ---- Step 1: export Gerbers via kicad-cli ----
echo "=== Exporting Gerbers from KiCad ==="
echo " Board: $PCB_FILE"
echo " Layers: $LAYERS"
echo " Output: $GERBERS_DIR"
echo ""
# ---- Step 1: export Gerbers ----
log "=== Exporting Gerbers ==="
log " Board: $PCB_FILE"
log " Layers: $LAYERS"
kicad-cli pcb export gerbers \
--output "$GERBERS_DIR" \
--layers "$LAYERS" \
--no-protel-ext \
--subtract-soldermask \
"$PCB_FILE"
--no-netlist \
"$PCB_FILE" \
2>/dev/null
echo ""
log ""
# ---- Step 2: convert each layer to .pm4n ----
echo "=== Converting Gerbers to .pm4n ==="
# ---- Step 2: convert to pm4n ----
log "=== Converting to .pm4n ==="
IFS=',' read -ra LAYER_LIST <<< "$LAYERS"
for LAYER in "${LAYER_LIST[@]}"; do
@@ -125,23 +122,20 @@ for LAYER in "${LAYER_LIST[@]}"; do
GBR_FILE="$GERBERS_DIR/${BOARD_NAME}-${LAYER_STEM}.gbr"
if [[ ! -f "$GBR_FILE" ]]; then
echo " WARNING: expected Gerber not found: $GBR_FILE — skipping"
echo "WARNING: Gerber not found for layer $LAYER (expected: $GBR_FILE)" >&2
continue
fi
OUT_PM4N="$PM4N_DIR/${BOARD_NAME}-${LAYER_STEM}.pm4n"
# Build flags
FLAGS=()
if contains "$INVERT_LAYERS" "$LAYER"; then FLAGS+=(--invert); fi
if contains "$MIRROR_LAYERS" "$LAYER"; then FLAGS+=(--mirror); fi
contains "$INVERT_LAYERS" "$LAYER" && FLAGS+=(--invert)
contains "$MIRROR_LAYERS" "$LAYER" && FLAGS+=(--mirror)
[[ -n "$DPMM" ]] && FLAGS+=(--dpmm "$DPMM")
[[ -n "$POS" ]] && FLAGS+=(--pos "$POS")
[[ $VERBOSE -eq 1 ]] && FLAGS+=(--verbose)
echo " Layer: $LAYER"
echo " Gerber: $GBR_FILE"
echo " pm4n: $OUT_PM4N"
echo " Flags: ${FLAGS[*]:-<none>} exposure=${EXPOSURE}s"
log " $LAYER → $OUT_PM4N [${FLAGS[*]:-} exposure=${EXPOSURE}s]"
"$PYTHON" "$CONVERTER" \
"$DUMMY" \
@@ -149,8 +143,6 @@ for LAYER in "${LAYER_LIST[@]}"; do
--output "$OUT_PM4N" \
--exposure "$EXPOSURE" \
"${FLAGS[@]}"
echo ""
done
echo "=== Done ==="
echo "pm4n files in: $PM4N_DIR"
log "=== Done ==="

166
scripts/gerber_to_pm4n.py
View File

@@ -9,9 +9,10 @@ Options:
-o OUTPUT Output file path [default: <board>.pm4n]
--invert Invert the image (for positive-working resist like Bungard standard)
--mirror Mirror X axis (for copper-side-down placement on FEP)
--exposure SEC Layer exposure time in seconds [default: 60]
--dpmm N Render resolution in dots/mm [default: 58.824, native 17µm/px]
--pos X,Y Place board at X,Y mm from top-left (default: centred on LCD)
--exposure SEC Exposure time in seconds [default: 60]
--dpmm N Render resolution in dots/mm [default: 58.824, native 17µm/px]
--pos X,Y Board position mm from top-left (default: centred)
--verbose Print detailed progress
Photon Mono 4 specs: 9024 × 5120 px | 153.408 × 87.040 mm | 17.001 µm/px
"""
@@ -83,21 +84,19 @@ NATIVE_DPMM = LCD_W_PX / LCD_W_MM # 58.824 dpmm (1 px ≈ 17.001 µm)
# +0x4C u32 unknown
# then N RLE image blocks follow (at offsets stored in LAYE entries)
# ---------------------------------------------------------------------------
LAYE_TAG = b'LAYE'
MODE_TAG = b'Mode'
ENTRY_STRIDE = 0x20 # 32 bytes per layer entry in LAYE
LAYE_HDR_SIZE = 0x1C # bytes before first entry
LAYE_TAG = b'LAYE'
MODE_TAG = b'Mode'
ENTRY_STRIDE = 0x20 # 32 bytes per layer entry
LAYE_HDR_SIZE = 0x1C # bytes before first entry within LAYE section
def find_tag(data: bytes, tag: bytes, start: int = 0) -> int:
"""Return file offset of first occurrence of tag (exact 4-byte match at 4-byte boundary)."""
i = start
"""Return file offset of first occurrence of tag aligned to 4 bytes."""
i = (start + 3) & ~3
while i + 4 <= len(data):
if data[i:i+4] == tag:
return i
i += 4
# Fall back to unaligned search
pos = data.find(tag, start)
if pos < 0:
raise ValueError(f"Tag {tag!r} not found in file")
@@ -105,7 +104,7 @@ def find_tag(data: bytes, tag: bytes, start: int = 0) -> int:
def count_laye_entries(data: bytes, laye_off: int) -> int:
"""Count layer entries by scanning until we hit the 'EXTR' sub-section or end of section."""
"""Count layer entries by scanning until EXTR tag or implausible float."""
entry_start = laye_off + LAYE_HDR_SIZE
n = 0
while True:
@@ -113,10 +112,8 @@ def count_laye_entries(data: bytes, laye_off: int) -> int:
if pos + 4 > len(data):
break
word = data[pos:pos+4]
# Stop if we hit a known sub-tag marker
if word in (b'EXTR', b'MACH', b'Mode', b'HEAD', b'PREV'):
if word in (b'EXTR', b'MACH', b'Mode', b'HEAD', b'PREV', b'LAYE'):
break
# Stop if the f32 at this position is not a plausible exposure time
v = struct.unpack_from('<f', data, pos)[0]
if not (0.0 < v < 1000.0):
break
@@ -124,14 +121,6 @@ def count_laye_entries(data: bytes, laye_off: int) -> int:
return n
def pack_f32(v: float) -> bytes:
return struct.pack('<f', v)
def pack_u32(v: int) -> bytes:
return struct.pack('<I', v)
def unpack_u32(data: bytes, off: int) -> int:
return struct.unpack_from('<I', data, off)[0]
@@ -139,7 +128,7 @@ def unpack_u32(data: bytes, off: int) -> int:
# ---------------------------------------------------------------------------
# Photon Workshop RLE (BW — 2 bytes per run)
# Byte0 [7:4] colour nibble: 0x0=black, 0xF=white
# Byte0 [3:0] + Byte1: run length - 1 (12-bit, max run=4096)
# Byte0 [3:0] + Byte1: run length − 1 (12-bit, max run=4096)
# ---------------------------------------------------------------------------
MAX_RUN = 4096
@@ -166,7 +155,8 @@ def encode_rle(pixels: bytes) -> bytes:
def render_gerber(gbr_path: Path, dpmm: float,
invert: bool, mirror: bool,
pos_mm: tuple | None) -> Image.Image:
pos_mm: tuple | None,
verbose: bool = False) -> Image.Image:
try:
from pygerber.gerberx3.api.v2 import (
GerberFile, ColorScheme, PixelFormatEnum, ImageFormatEnum
@@ -206,88 +196,66 @@ def render_gerber(gbr_path: Path, dpmm: float,
if invert:
canvas = ImageOps.invert(canvas)
# Hard-binarise to strict 0/255
canvas = canvas.point(lambda v: 255 if v >= 128 else 0)
if verbose:
print(f" Gerber rendered: {layer_img.size[0]}×{layer_img.size[1]} px"
f" placed at ({px},{py}) invert={invert} mirror={mirror}")
return canvas
# ---------------------------------------------------------------------------
# pm4n surgery — rewrite with exact format knowledge
# pm4n surgery
# ---------------------------------------------------------------------------
def patch_pm4n(dummy_path: Path, image: Image.Image,
exposure_sec: float, output_path: Path):
exposure_sec: float, output_path: Path,
verbose: bool = False):
def log(*a):
if verbose:
print(*a)
raw = bytearray(dummy_path.read_bytes())
# --- encode new RLE ---
new_rle = encode_rle(image.convert('L').tobytes())
new_rle = encode_rle(image.convert('L').tobytes())
new_rle_size = len(new_rle)
# --- locate LAYE section ---
laye_off = find_tag(raw, LAYE_TAG)
n_entries = count_laye_entries(raw, laye_off)
print(f" LAYE at 0x{laye_off:06X}, {n_entries} layer entries")
laye_off = find_tag(raw, LAYE_TAG)
n_entries = count_laye_entries(raw, laye_off)
log(f" LAYE at 0x{laye_off:06X}, {n_entries} layer entries")
# Read composite image offset and original block size
composite_off = unpack_u32(raw, laye_off + 0x14)
composite_off = unpack_u32(raw, laye_off + 0x14)
old_block_size = unpack_u32(raw, laye_off + 0x18)
print(f" Image blocks: first=0x{composite_off:06X}, old_size={old_block_size}, new_size={new_rle_size}")
log(f" Image blocks: first=0x{composite_off:06X}, "
f"old_size={old_block_size}, new_size={new_rle_size}")
# --- Read all existing image offsets from LAYE entries ---
# Block 0 is the composite (at composite_off), blocks 1..N from entries
old_offsets = [composite_off]
# Patch exposure in all entries
for i in range(n_entries):
entry_base = laye_off + LAYE_HDR_SIZE + i * ENTRY_STRIDE
old_offsets.append(unpack_u32(raw, entry_base + 0x18))
base = laye_off + LAYE_HDR_SIZE + i * ENTRY_STRIDE
struct.pack_into('<f', raw, base + 0x04, exposure_sec)
log(f" Exposure patched to {exposure_sec}s in {n_entries} entries")
# All blocks should be contiguous and equal-sized; verify
expected = composite_off
for i, off in enumerate(old_offsets):
if off != expected:
print(f" WARNING: block {i} offset 0x{off:06X} != expected 0x{expected:06X}")
expected = off + old_block_size
# --- Patch exposure time in all LAYE entries ---
for i in range(n_entries):
entry_base = laye_off + LAYE_HDR_SIZE + i * ENTRY_STRIDE
struct.pack_into('<f', raw, entry_base + 0x04, exposure_sec)
print(f" Patched exposure to {exposure_sec}s in {n_entries} entries")
# --- Build new image data section ---
# All N+1 blocks (composite + N layers) get the SAME new RLE
# (single-layer exposure: every layer shows the same image)
n_blocks = n_entries + 1
new_image_section = new_rle * n_blocks
# --- Reconstruct file ---
# Everything before the first image block stays unchanged
prefix = bytes(raw[:composite_off])
# --- Update LAYE: block size field ---
# Update block size in LAYE header and Mode header
struct.pack_into('<I', raw, laye_off + 0x18, new_rle_size)
# --- Update Mode section: first_image_size field ---
# Mode sub-header: tag 'Mode' + u32(108) + ... + 'SUBIMGS' + ...
# first_image_size is at Mode_off + 0x48
mode_off = find_tag(raw, MODE_TAG)
struct.pack_into('<I', raw, mode_off + 0x48, new_rle_size)
print(f" Mode at 0x{mode_off:06X}, patched first_image_size")
log(f" Mode at 0x{mode_off:06X}")
# --- Update LAYE entries: image offsets and sizes ---
new_composite_off = composite_off # composite block stays at same position
# Update image offsets and sizes in all entries
for i in range(n_entries):
entry_base = laye_off + LAYE_HDR_SIZE + i * ENTRY_STRIDE
new_layer_off = composite_off + (i + 1) * new_rle_size
struct.pack_into('<I', raw, entry_base + 0x18, new_layer_off)
struct.pack_into('<I', raw, entry_base + 0x1C, new_rle_size)
base = laye_off + LAYE_HDR_SIZE + i * ENTRY_STRIDE
struct.pack_into('<I', raw, base + 0x18, composite_off + (i + 1) * new_rle_size)
struct.pack_into('<I', raw, base + 0x1C, new_rle_size)
# --- Splice new image data ---
old_images_end = composite_off + n_blocks * old_block_size
raw[composite_off:old_images_end] = new_image_section
# Splice new image data (composite block + one block per layer, all identical)
n_blocks = n_entries + 1
old_end = composite_off + n_blocks * old_block_size
raw[composite_off:old_end] = new_rle * n_blocks
output_path.write_bytes(raw)
print(f" Written: {output_path} ({len(raw):,} bytes)")
log(f" Written: {output_path} ({len(raw):,} bytes)")
# ---------------------------------------------------------------------------
@@ -298,14 +266,15 @@ def parse_args():
p = argparse.ArgumentParser(
description='Convert Gerber → Anycubic Photon Mono 4 .pm4n PCB exposure file',
)
p.add_argument('dummy', help='Dummy .pm4n template (from Photon Workshop)')
p.add_argument('dummy', help='Dummy .pm4n template')
p.add_argument('gerber', help='Input Gerber file')
p.add_argument('-o', '--output', default=None)
p.add_argument('--invert', action='store_true', help='Invert image (positive-working resist)')
p.add_argument('--mirror', action='store_true', help='Mirror X (copper-side-down placement)')
p.add_argument('--exposure', type=float, default=60.0, help='Exposure seconds (default: 60)')
p.add_argument('--invert', action='store_true')
p.add_argument('--mirror', action='store_true')
p.add_argument('--exposure', type=float, default=60.0)
p.add_argument('--dpmm', type=float, default=NATIVE_DPMM)
p.add_argument('--pos', default=None, help='Board X,Y mm from top-left')
p.add_argument('--pos', default=None)
p.add_argument('--verbose', action='store_true')
return p.parse_args()
@@ -313,6 +282,7 @@ def main():
args = parse_args()
dummy = Path(args.dummy)
gbr = Path(args.gerber)
v = args.verbose
for p, label in [(dummy, 'dummy'), (gbr, 'gerber')]:
if not p.exists():
@@ -327,25 +297,23 @@ def main():
except Exception:
sys.exit("ERROR: --pos must be X,Y e.g. --pos 10.5,8.0")
print(f"Gerber: {gbr}")
print(f"Dummy: {dummy}")
print(f"Output: {out}")
print(f"Invert: {args.invert} Mirror: {args.mirror} Exposure: {args.exposure}s dpmm: {args.dpmm:.3f}")
print()
if v:
print(f"Gerber: {gbr}")
print(f"Dummy: {dummy}")
print(f"Output: {out}")
print(f"Invert: {args.invert} Mirror: {args.mirror}"
f" Exposure: {args.exposure}s dpmm: {args.dpmm:.3f}")
print("Rendering Gerber...")
img = render_gerber(gbr, dpmm=args.dpmm, invert=args.invert,
mirror=args.mirror, pos_mm=pos_mm)
print(f"Canvas: {img.size[0]}×{img.size[1]} px")
mirror=args.mirror, pos_mm=pos_mm, verbose=v)
preview = out.with_suffix('.preview.png')
img.resize((img.size[0] // 4, img.size[1] // 4), Image.NEAREST).save(preview)
print(f"Preview: {preview}")
print()
print("Patching .pm4n...")
patch_pm4n(dummy, img, args.exposure, out)
print("Done.")
patch_pm4n(dummy, img, args.exposure, out, verbose=v)
# Always print the output path (quiet mode only output)
print(out)
if __name__ == '__main__':